MECASEM: Endurance tests to ensure the quality of your products

MECASEM offers its expertise in the field of endurance testing. With its experience in various sectors such as Space, Defense, Naval, Aeronautics, Automotive, Chemistry, Medical, and also Construction

MECASEM strives to guarantee the quality and durability of products. Endurance tests evaluate the resistance of a product to prolonged use and identify its weaknesses. We are dedicated to providing high-quality services to help our clients meet the highest quality standards. If you want to improve the quality of your products, our endurance tests are the ideal solution.

You can find our catalog of industrial tests by clicking on the link: https://www.mimetrologie.com/industrial-testing/?lang=en

Do not hesitate to contact us to discuss your testing needs and how we can help you by clicking on the link : https://www.mimetrologie.com/contact/?lang=en

Mecasem GmbH transfers its business to GWP GmbH

Mecasem GmbH, specializing in mechanical testing, metallurgical analysis and expertise, announces that it has transferred its activities to GWP GmbH as of 01/04/2023. This strategic decision was made after a period of in-depth reflection on the future direction of the company.

Mecasem SAS in France is not affected by this change.

By transferring its activities to GWP GmbH, Mecasem GmbH is confident that this company will be able to maintain the high quality of its products and services, while offering new opportunities for growth and development. The two companies share common values and are committed to operational excellence, customer satisfaction, and continuous innovation.

The transition from Mecasem GmbH to GWP GmbH will be smooth, with no disruption to customers, employees, and business partners. The two companies will work together to ensure a smooth transition of business operations and to ensure that customers continue to benefit from exceptional service.

Mecasem GmbH would like to thank its customers, employees, and business partners for their continued support throughout its years of operation and is convinced that this decision to transfer its activities to GWP GmbH is the right one for the long-term future of the company.

Fichier PDF du message d'information envoyé aux clients en Allemagne.

Mecasem puts its expertise at the service of the luxury industry !

Did you know that Mecasem puts its expertise at the service of the luxury industry ? Our experts verify jewelry, watchmaking, and leather goods products in our laboratories.

To certify the quality of products in these fields of excellence, Mecasem has developed tailor-made services: characterization tests, mechanical testing, chemical analysis, climatic testing (hot, cold, humidity), salt spray corrosion testing, and many other specific tests. We provide our clients with state-of-the-art equipment, the expertise of our specialists, and laboratories certified to COFRAC NF EN ISO 17025 to guarantee the reliability of the results.

You can learn more about our industrial testing services by visiting our website at: https://www.mimetrologie.com/industrial-testing/?lang=en

To request an expertise with our specialists, please click on the following link: https://www.mimetrologie.com/contact/?lang=en

We look forward to seeing you soon at Mecasem!

L'image montre un essai de traction sur une bague en or

MECASEM METROLOGY is expanding its COFRAC 17025 accreditation

Our MECASEM METROLOGY laboratory in Bordeaux has just obtained a new COFRAC NF EN ISO/IEC 17025 accreditation – N°2-7204* for the calibration of dimensional instruments, thus strengthening its position as an expert in the field.

This accreditation testifies to the recognition of the competence and expertise of the Bordeaux laboratory in carrying out calibrations in compliance with the highest international standards, thus guaranteeing impeccable service to its customers.

MECASEM METROLOGY is proud to continue its development and we look forward to welcoming you for your multi-dimensional calibration campaigns, offering you cutting-edge services and precise and reliable results, in compliance with the strictest international standards.

If you are interested in our Metrology activities, click on the link: https://www.mimetrologie.com/nos-activites-la-metrologie/

illustration contrôle dimensionnelle

Follow our news on LinkedIn by clicking on the following link: https://www.linkedin.com/company/groupe-mecasem/

*Scope available on www.cofrac.fr

Mecasem, an accredited laboratory specialized in salt spray testing !

Salt spray testing is a corrosion testing method for metallic and other materials. It evaluates the corrosion resistance of metallic and other materials exposed to humid and salty environments.

Tests are essential to ensure product safety in many sectors such as automotive, construction, aerospace, and maritime industries.

Mecasem, an accredited industrial laboratory, conducts salt spray tests in compliance with standards and provides its expertise to clients. Our tests are reliable and precise, ensuring the quality and durability of your products.

You can also entrust us with your parts for testing, and our specialists will provide you with the necessary advice.

If you are interested in our Industrial Testing activities, click on the link: https://www.mimetrologie.com/nos-activites-la-metrologie/

Illustration Brouillard Salin

Suivez notre actualité sur LinkedIn en cliquant sur le lien suivant : https://www.linkedin.com/company/groupe-mecasem/

Mecasem gets into the kitchen !

The Mecasem Group also qualifies domestic cooking articles for stoves and cooktops according to the NF EN 12983-1 standard. Do you want to test the quality of your products to provide the best satisfaction to your customers? Our teams are at your disposal to adapt our services to your needs. Below, our teams have created a specific setup to test the handle fatigue resistance of a pot. This test, which lasted for 15,000 cycles, ensured the manufacturer the longevity of the handle.

essai sur articles culinaires

Our 3D XL rooster on tour at MECASEM Metrology in Besançon

Our metrology department in Besançon is currently showcasing our life-size XL rooster that was printed and assembled by our SLS additive manufacturing laboratory team.
Come admire it! Our team in Besançon would be delighted to welcome you!
Discover our multi-domain metrology laboratories: dimensional, time-frequency, temperature, pyrometry, force and torque, pressure, electrical, weighing, accredited
Cofrac NF EN ISO/CEI 17025, as well as our 3D measurement laboratory and our 3D machine park.

Coq géant en fabrication additive

WHAT IS ADDITIVE MANUFACTURING ?

Definition of additive manufacturing – 3D printing :

Image illustration imprimante 3D

Digital technology by definition, additive manufacturing encompasses the processes of piece manufacturing by adding material layer by layer along the Z axis and from a 3D digital file.

ISO 17296-3:2014: Additive manufacturing is a process of joining materials to make objects from 3D model data, layer by layer, usually as opposed to subtractive manufacturing and formative methods.

 

Principle of additive manufacturing:

The parts are manufactured by adding layers of material from a build plate, without requiring any tooling, from a 3-dimensional object definition file. In theory, the watchword of additive manufacturing is: design in 3D and it will be printed.

 

A brief history of additive manufacturing

The first attempts to create solid objects with photopolymers took place in the United States in the late 1960s. At that time, additive manufacturing was science fiction, with Arthur C. Clarke envisioning a machine that would replicate objects like printing books, and Professor Tournesol inventing a three-dimensional photocopier in “Tintin and the Lake of Sharks” in 1972. Additive manufacturing emerged from academic research in the 1980s with the filing of the first patents and the creation of the first companies (the first patent was filed in France in 1984, SLS in 1988, FDM in 1989 with the creation of Stratasys).

The first 3D printers appeared in the early 2000s. The Fraunhofer Institute created its cluster on additive manufacturing in 1998. In 2004, Adrian Bowyer created the RepRap project, the first open source 3D printer project, and gave birth to the maker culture.

The technologies became mature in 2010 and developed rapidly, aided by the expiration of the first patents, and moved beyond exclusive use in prototyping. We speak of a third industrial revolution, and in 2013, Barack Obama expressed the desire to invest in the creation of 3D printing centers to stimulate innovation and create jobs.

 

Challenges of Additive Manufacturing

Conception for additive manufacturing allows for the recreation, optimization, and improvement of a product without having to take into account the restrictions imposed by traditional manufacturing methods such as machining or injection molding. This design is not limited to just parts – the entire product can be reviewed and improved, including allowing for integrated assemblies (during fabrication) and new structures (lattice, etc.) that enable new technical performance or productivity gains. The work done on design allows for the discovery and exploitation of the properties of the materials used, including plastic, resin, or metal.

There are many additive manufacturing processes, and the field is constantly evolving. The ISO17296-2 standard, dating back to 2016, classifies the processes into 7 major families.

MECASEM has equipped itself with these two highly complementary technologies to meet all of your needs. You can learn more on our website by clicking here.

The SLS process (Selective Laser Sintering)

Selective Laser Sintering (SLS) is an additive manufacturing process belonging to the powder bed fusion family. The materials used in SLS are thermoplastic polymers that come in the form of fine powder. The powder bed consists of a build platform on which each layer of powder is deposited using a roller. A high-power laser sinters the powder grains in the layer according to the 3D file.

The powder bed is completely covered with powder regardless of the fabrication. This process is particularly suitable for the production of batches of parts. A batch of parts may include unique parts, identical parts (series), or customized parts.

The process provides high manufacturing accuracy and strong material consistency between layers. The unsintered powder holds the parts in place during their fabrication, supports overhanging fabrication areas, and does not require support structures.

Thus, with the SLS process, you can create many complex, intricate geometries without worrying about the limitations associated with supporting your parts.

The SLS process is particularly suitable for the following fabrications:

  • 2D or 3D lattice structures
  • Hollow shapes and tubes
  • High material consistency ensuring mechanical strength in all axes in tension
  • Mechanical characteristics of nylon PA12
  • Thin walls

Parts designed for injection molding

Copies of thin sheet metal parts

  • Batch production of parts

The SLS manufacturing process requires more effort in implementation, with a need (from an economic and environmental point of view) to fill the build platform with parts. Material changes are also constraining, and the range of materials is limited.

The FDM process

This FDM 3D printing process consists of melting a filament and extruding it through a printing nozzle that moves in the XY plane to deposit the material in the form of a molten wire and “draw” the part layer by layer. Since it takes a long time to fill a surface with material, the parts are not 100% filled with material and often have an internal fill by **hashing** with a material ratio ranging from 10 to 80%.

FDM 3D printing technology is one of the most popular 3D printing techniques, giving access to rapid manufacturing. Because of the ease of changing material (changing the wire spool), the technology offers a wide choice of materials, with very varied characteristics.

The FDM process is particularly suitable for the following manufacturing processes

  • Prototyping by allowing a fast cycle design – manufacturing – testing – correction
  • Parts requiring specific characteristics:

Mechanical

Flexible parts

Conductivity

Food or pharmaceutical certification

Etc…

MECASEM METROLOGY becomes the new TESA product service partner in France.

MECASEM aura la responsabilité de reprendre la gestion des réparations et étalonnages de tous les produits TESA pour la zone française ainsi que nord-africaine.

We would like to inform you of our new partnership with HEXAGON.

With over 40 years of metrology expertise and a clear understanding of market challenges and customer needs, MECASEM will now be responsible for managing repairs and calibrations of all TESA products for the French and North African regions, making us the authorized service partner for this area.

This new collaboration will allow us to offer our clients the high level of technical expertise provided by our skilled team, who have been providing quality service to TESA product users for many years.

All about Nadcap accreditation

Nadcap accreditation: origin and accreditation process

Nadcap accreditation is a mandatory step for many aerospace companies. What’s behind this acronym? Here, you’ll discover how the program was created and what the objectives of Nadcap certification are. The audit process and the procedure to follow for Nadcap accreditation will also be discussed. Finally, we’ll examine the advantages and disadvantages of Nadcap. Here are some tips to follow for obtaining a Nadcap accreditation with peace of mind

The origin of the Nadcap program and the Performance Review Institute (PRI)

Nadcap stands for National Aerospace and Defense Contractors Accreditation Program. This national program for the accreditation of aerospace and defense subcontractors was originally specifically American. Since the year 2000, this cooperative program has expanded to France and Europe. It brings together the largest customers in the aerospace industry (Airbus or Boeing for the largest ones).

As a non-profit organization, PRI has been named administrator of the Nadcap program. As such, it plans audits and trains technical experts who perform the Nadcap audit.

Objectives of implementing Nadcap accreditation

At the outset, the aim was to ensure that the requirements of the prime contractors were the same. The accreditation also aimed to reduce costs and improve quality. The program is not intended to add requirements. In fact, the Nadcap audit is just meant to verify if the procedures are compliant and take into account the specific aerospace requirements. The audit serves to check if they are properly integrated into the company (machining procedure, welding procedure, or purchase order). It applies particularly to the complex subject of special processes.

Processes and products concerned by the implementation of a Nadcap accreditation

The special processes are characterized by:

  • Results that can only be verified by destructive testing on the materials;
  • Implementation parameters that depend on the geometry of the parts

For example: heat treatment (quenching, etc.), welding or surface treatments. The products are derived from a special production process, such as an electronic circuit or a composite

The Nadcap audit and accreditation process

Nadcap is a program in which PRI’s technical experts, industrial companies, and suppliers work together to establish audit criteria. The auditor designated by PRI plans and conducts the audit. For any non-conformity detected, corrective actions are issued by the company

The process of performing a Nadcap audit

The Nadcap auditor is chosen from among many technical experts in the audited special process. He/she conducts an evaluation of the suppliers’ compliance with customer requirements. He/she reviews a checklist based on the trades to be audited.

Following the audit request by the suppliers, PRI schedules and conducts the audit.

A Nadcap audit verifies the following three points:

  • The quality system of the aerospace industrial sector;
  • The requirements related to products and special processes;
  • Analysis of their conformity.

Each nonconformity is then classified as major or minor by the auditor. Nonconformities are classified as major when they have a potential or proven impact on the product, or when it is a reproduction of a previous nonconformity (ineffectiveness of implemented actions). Beyond the maximum number of minor and major nonconformities defined by PRI according to its accreditation cycle and field of activity, Nadcap accreditation is denied and the process must start over. Any response to nonconformities must be fully written in English within 21 calendar days and include an analysis of root causes and objective evidence of action completion. In case of an unsatisfactory response, a new round of response is opened with a deadline of 7 calendar days. All nonconformities must be closed after a maximum of 4 rounds.

The final Nadcap accreditation process

The report is reviewed by the PRI technical team. The industry then meets in a working group and discusses online with the PRI technical team. Nadcap accreditation is granted following an online vote.

The benefits of Nadcap accreditation for a company

Any aeronautical industry is potentially concerned by the Nadcap accreditation. It applies as soon as it implements special processes, such as non-destructive testing or surface or material heat treatment

The improvement of the quality level within the company

The search for continuous improvement, as well as international cooperation, characterize Nadcap accreditation. However, these approaches require an excellent level of English from the participants, as the audits are conducted entirely in English.

The complexity of the Nadcap audit remains an obstacle for a small company

 The accreditation process and its implementation have a significant impact on costs and deadlines for a small company. This double impact will be less for a large aerospace group.

Some tips for obtaining Nadcap accreditation

Here are some tips to follow before embarking on the Nadcap process.

  • Study the feasibility of the project and have a good understanding of Nadcap requirements.
  • Carefully choose the first special process that will be the subject of accreditation.
  • Have the customer order that clearly specifies the special process.

During the accreditation process, it is important to:

  • Ensure the management of a working group including the accreditation manager and a representative from all relevant departments.
  • Plan internal audits and a white Nadcap audit.
  • Communicate within the company about the progress.

After the Nadcap audit, non-conformities must be addressed by identifying their root causes and assessing their impact on products.

Nadcap accreditation is one of the accreditations held by our laboratory, which includes mechanical testing and machining of specimens. Want to learn more? Don’t hesitate to contact us!

What is Metrology? Understanding the Science of Measurement and Precision

All about the science of measurement

To measure is to compare! Man is constantly trying to compare physical quantities, which is part of metrology. Here is a definition, as well as an explanation of the two concepts of calibration and uncertainty. You will learn all about the organizational system set up at the international level. Learn about the common uses of metrology in the verification of the quality of industrial products.

Metrology is the science of measurement

Derived from the Greek metron meaning “meter” (or measurement) and logos meaning “science”, the term metrology etymologically means the science of measurement. The BIPM (Bureau International des Poids et des Mesures) is the international organization in charge of this science. The member countries work together on processes related to reference standards in each physical quantity. The bureau is also responsible for the publication of the International System of Units (SI)

The measurement of a quantity and its unit

Measurement is an omnipresent act in our daily lives. Analyzing a product is commonplace in both scientific laboratories and industrial settings for quality control of manufactured goods. Measurement involves comparing one quantity to another, requiring products to be comparable to a reference. The measuring device must also be properly calibrated.

  • Set of operations establishing, under specified conditions, the relationship between the values of the quantity indicated by a measuring device or a measuring system, or the values represented by a material measure or by a reference material, and the corresponding values of the quantity realized by standards.

Measurement of a quantity is characterized by a numerical value expressed in an SI unit, along with an associated measurement uncertainty.

References provided by the French metrology network

National metrology institutes provide, with the best uncertainty, the national references for 7 physical quantities. Among these quantities, length, mass, and temperature are expressed in SI units (e.g. meter, kilogram, or Kelvin).

Calibration and uncertainty: the 2 reference principles of measurement.

Voici quelques explications sur ces deux notions essentielles à la métrologie.

Here are some explanations of these two essential concepts in metrology

Calibration of measuring instruments is an essential step in metrology. Indeed, any measurement process involves a measuring device. From a simple measuring tape to a complex electronic instrument, this instrument must be invariant over time. Therefore, it must undergo calibration using one or more standards.

The uncertainty associated with the results of a measurement.

According to the V.I.M., International Vocabulary of Basic and General Terms in Metrology, the uncertainty of measurement is a parameter, associated with the result of a measurement, which characterizes the dispersion of the values which could be reasonably attributed to the measurand, with :

Parameter: standard deviation or a multiple of it, half-width of a determined confidence interval, etc…

Measurement: value of a measurement

Measurand: measured quantity (example: error of indication)

The uncertainty of measurement makes it possible to quantify the influence of these various factors. It is therefore used to :

– measure the quality of a result

– compare results between them

The “5M” method is used to evaluate the sources of measurement uncertainty.

The manpower is the person who performs the measurement.
The means is the measuring device.
The measurement method can be direct or indirect.
The medium is the environment (humidity, temperature, radiation level, etc.) in which the measurements are made.
The material has different physical properties.

The uncertainty of a measurement takes the form of a standard deviation (uc).

To which must be added a factor of expansion k according to the formula U = k.uc

The most frequently encountered factor is k=2

The scientific organization of metrology

The science of measurement is organized from the international level to its declination in the world of industry. Let’s focus on this organization.

Metrology at the international level

The role of the BIPM is to produce the standards, and then to compare national and international versions. It defines the units of measurement and ensures metrological homogeneity between the laboratories of its member countries.

Focus on the National Laboratory of Metrology and Testing in France

The role of the Laboratoire National de Métrologie et d’Essais (LNE) is to maintain national reference standards. It coordinates all French metrology organizations and their international representation. It also has a duty to enable each company to remain up to date in terms of metrology.

The declination at the level of laboratories and industry

Within the quality department of a company, monitoring of metrology must be organized. A process of metrological monitoring of the company’s measuring equipment is required.

To do so, metrology laboratories are an essential link in the process of monitoring, managing and monitoring measuring equipment for industrial companies.

Thanks to their specialization and skills, they can take care of the calibration and verification of measuring equipment while ensuring the connection of the results to the International System of Units (SI) through, for example, their Cofrac accreditation domains according to the NF EN ISO/IEC 17025 standard. Their accreditation scopes are available on the Cofrac website: www.cofrac.fr.

The main uses of metrology to improve industrial product quality

The use of metrology in the industry sector allows the verification of the conformity of the manufactured product with the specifications. The aim is to improve quality and the performance of the company.

Dimensional quality controls

The immediate application of metrology in the company is the implementation of dimensional controls. The surface controls, the 2D or 3D measurements allow the verification of the conformity of the products to the standards and to the specifications of the customer. The values are taken either by contact or by optical measurement.

Calibration and verification of measuring instruments.

Calibration and verification of measuring instruments are essential for all physical quantities to ensure that the obtained results conform to the maximum allowable deviations (MAD) defined by a standard or specification, for example, and to demonstrate the traceability of the obtained results to the International System of Units (SI).

Length: from a simple meter to a measuring bench.
Time: chronometers or frequency meters are concerned.
Mass: any mechanical or electronic scale.
Pressure: for pressure sensors and manometers.
Temperature: thermometers or ovens.
Force: tensile testing machines and dynamometers, among others.

All measuring instruments require regular calibration, either on-site or in the laboratory, depending on the instrument’s accuracy.

The Mecasem group is a major player in the field of metrology due to its diverse skills in the majority of physical quantities, the recognized competence of its major clients in different sectors of activity, and its Cofrac accreditations, which can be consulted on the website www.mecasem.com.

Do you need to carry out precision measurements or instrument calibrations? Mecasem offers its metrology and calibration services. Don’t hesitate to ask us for a quote!

For more information: https://www.mimetrologie.com/our-services-training/?lang=en

 

Mecasem is looking towards the industry of the future

An application that will revolutionize the daily life of industries!

Mecasem launches the IFI (I Found It) application which allows you to know in real time the status of your measuring instruments. Thanks to this application you will now be able to optimize your time and secure the use of your measuring instruments 

To learn more : https://www.mimetrologie.com/ifi-application-mobile-metrologie/

Mecasem is diversifying !

 “Given the serious crisis in the aviation industry, we are developing our business in sectors that offer significant potential, such as the medical and food industries. Our expertise in aeronautics guarantees all our customers a high level of reliability in our processes,” explains Stéphanie Chevalier, co-director of Mecasem.

We are therefore embarking on the conquest of new markets while relying on our certifications.

To learn more : https://www.mimetrologie.com/quality-policy/?lang=en

Our permanent normative watch : 

Since 2012, we have been using the services of the CCI to carry out permanent monitoring.

Every month, Tifany Jouet, quality manager at Mecasem, receives a list indicating changes related to 150 standards as well as alerts on our areas of expertise.

The CCI also provides us with standards and conducts documentary research, especially when we work on innovative projects such as additive manufacturing.

We thank the CCI for highlighting our professions.